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I am guessing you saw something like this? https://www.youtube.com/watch?v=ScyI13XLlfE
I am going to check my DB9 connection tomorrow. Thanks for the idea!

@bobenhamhotspur in the second photo you will note how I had to file down the diameter of that locator so that it would fit into the motor mount. Until I did that the motor would not sit flush on...

For those of you wondering about "clicking", please pay very close attention.

I was one of those fortunate enough that my printer "just worked". I printed an item and it was flawless, then after...

My clicking was definitely caused by a lack of heat to the hotend. Althought repetier was reporting 200C the hotend was barely warm to the touch, hence the clicking.